Gr5 Titanium Bar (Ti-6Al-4V)

Gr5 Titanium Bar (Ti-6Al-4V)

  • Grade: Gr5 (Ti-6Al-4V) / Gr23 (Ti-6Al-4V ELI)
  • Standards: ASTM B348, AMS 4928, ASTM F136, ISO 5832-3
  • Technique: Forged + Vacuum Annealed (Stress Relieved)
  • Surface: Polished / Peeling / Centerless Ground (h7/h9/h11)
  • Dimensions: Dia Ø6.0 – Ø350mm | Length Max 12000mm
  • Key Performance: Tensile Strength ≥895 MPa | Ultrasonic Test Class A
  • Origin: Shaanxi, China (Global Titanium Manufacturing Hub)
  • Certificates: ISO 9001, SGS/TUV Support, EN 10204 3.1 MTC

Product Overview

The Standard for High-Strength Applications

The Gr5 Titanium Bar (Ti-6Al-4V) is the workhorse of the titanium industry, offering an exceptional strength-to-weight ratio that is 40% lighter than steel but with comparable tensile strength (≥895 MPa). To meet diverse industry requirements, we maintain dual-inventory options:

  • Industrial/Aerospace Grade (Gr5): Compliant with ASTM B348 and AMS 4928 for structural components requiring high fatigue resistance.
  • Medical Grade (Gr23 ELI): Compliant with ASTM F136 for surgical implants, featuring extra-low interstitial elements for superior biocompatibility.

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Forged & Vacuum Annealed

Unlike standard rolled bars found in the market, our titanium bars are manufactured using a Forging Process. This technique effectively breaks down coarse grain structures, resulting in a refined Alpha-Beta microstructure that significantly enhances fatigue life and impact resistance.

Crucially, all our bars undergo a Vacuum Annealing process. This heat treatment relieves internal stress generated during forming, ensuring the material remains straight and stable during high-speed CNC machining without warping or deformation.

Why Choose Our Titanium Bars?

  • Dual Certification: Our stock materials are typically dual-certified to ASTM B348 and AMS 4928, satisfying both industrial and aerospace quality requirements in one shipment.
  • Raw Material Purity: We use sponge titanium produced via Double/Triple VAR Melting to strictly control Iron (Fe ≤0.30%) and Oxygen content, ensuring consistent mechanical performance.
  • Production Efficiency: We supply bars in lengths up to 12,000mm, optimizing efficiency for automatic bar feeders and reducing material waste by up to 15%.
  • Precision Tolerance: Available in Centerless Ground condition with ISO 286 h7/h9 tolerances, ready for high-precision Swiss-type lathe applications.
  • Full Traceability: Every bar is laser-marked with Grade, Heat Number, and Standard, backed by a complete EN 10204 3.1 MTC.

Key Technical Specifications

1. Chemical Composition (Wt%)

We strictly control interstitial elements to ensure material safety and performance.

Element Gr5 (Ti-6Al-4V) – Industrial/Aerospace Gr23 (Ti-6Al-4V ELI) – Medical
Nitrogen (N) ≤ 0.05% ≤ 0.03%
Carbon (C) ≤ 0.08% ≤ 0.08%
Hydrogen (H) ≤ 0.015% ≤ 0.0125%
Iron (Fe) ≤ 0.40% ≤ 0.25% (Crucial for toughness)
Oxygen (O) ≤ 0.20% ≤ 0.13% (Crucial for ductility)
Aluminum (Al) 5.5 – 6.75% 5.5 – 6.5%
Vanadium (V) 3.5 – 4.5% 3.5 – 4.5%
Titanium (Ti) Balance Balance

2. Mechanical Properties (Room Temperature)

Typical values for annealed bars (Diameter < 25mm). Our actual test results often exceed standard minimums.

Property Standard Requirement (ASTM B348) Typical Test Result (Our Gr5) Unit
Tensile Strength (Rm) ≥ 895 930 – 980 MPa
Yield Strength (Rp0.2) ≥ 828 860 – 910 MPa
Elongation (A) ≥ 10 12 – 15 %
Reduction of Area (Z) ≥ 25 30 – 40 %
Hardness 30 – 34 HRC

3. Available Dimensions & Tolerances

Custom sizes and tight tolerances available upon request.

Shape Diameter / Size (mm) Tolerance Standard Length (mm)
Round Bar Ø 6.0 – Ø 350.0 ISO 286 h7, h8, h9, h11 1000 – 12000
Hexagon Bar H 6.35 – H 50.8 ASTM B348 / AMS 4928 Random / Fixed
Flat / Square T: 5 – 100 / W: 20 – 500 ASTM B348 Random / Fixed

Testing & Quality Assurance

Rigorous Non-Destructive Testing (NDT) To guarantee structural integrity, 100% of our aerospace and medical-grade titanium bars undergo Ultrasonic Testing (UT) in accordance with AMS-STD-2154 Class A. This ensures the material is free from internal cracks, porosity, inclusions, and other metallurgical defects that could compromise safety.

Comprehensive Lab Testing Our in-house laboratory, capable of Third-Party Verification (SGS/TUV), performs the following tests for every heat number:

  • Chemical Analysis: ICP-OES and Leco Gas Analyzers for precise elemental composition.
  • Mechanical Testing: Tensile testing at room temperature (ASTM E8).
  • Microstructure Analysis: Verification of Alpha-Beta phase distribution and grain size (ETTC 1-A1).

Certificates & Reports We provide a complete documentation package for validation:

  • EN 10204 3.1 MTC (Material Test Certificate) supplied with every shipment.
  • Ultrasonic Test Report (Class A).
  • ISO 9001:2015 Quality Management System Certificate.

Applications by Industry

Aerospace & Defense (AMS 4928)

Due to its high specific strength and heat resistance up to 400°C, our Gr5 titanium bars are widely used in critical components:

  • Aircraft engine compressor blades and discs.
  • Airframe structural fasteners and bolts.
  • Landing gear components requiring high fatigue resistance.

Medical Implants (ASTM F136 / ISO 5832-3)

Our Gr23 (Ti-6Al-4V ELI) bars feature extra low interstitial elements, providing superior biocompatibility and fracture toughness. Ideal for:

  • Orthopedic implants (bone screws, plates, spinal rods).
  • Dental implants and surgical instruments.
  • Note: Material is non-toxic and strictly tested for cytotoxicity.

Industrial & Marine (ASTM B348)

With excellent corrosion resistance (PREN ≥ 30) in seawater and chemical environments, Gr5 bars are the material of choice for:

  • Downhole oil & gas drilling tools (drill collars).
  • Marine propeller shafts and underwater robotic parts.
  • High-performance automotive connecting rods and valve retainers.

Processing & Machining Guidelines

Machining Recommendations Titanium Gr5 has low thermal conductivity, which can cause heat buildup at the cutting edge.

  • Coolant: Use high-pressure, high-volume coolant to manage temperature.
  • Speed & Feed: Maintain low cutting speeds (Vc: 40-60 m/min) and consistent high feed rates to prevent work hardening.
  • Tooling: Use sharp carbide tools to minimize cutting force.

Welding Notes Ti-6Al-4V is weldable but requires careful preparation.

  • Shielding: Must use high-purity Argon (99.999%) shielding for both the weld pool and the heat-affected zone (HAZ) to prevent embrittlement.
  • Filler: ERTi-5 titanium wire is recommended.

Packaging & Delivery

Export-Grade Protection We understand the importance of surface quality. Our packaging ensures bars arrive in pristine condition:

  • Small Diameter / Polished: Individual PE sleeve protection + Pearl wool padding to prevent scratches.
  • Bulk Shipment: Enclosed in standard export Plywood Cases reinforced with steel straps.

Supply Capacity

  • Origin: Shaanxi, China.
  • MOQ: 10kg for stock items; 50kg for custom dimensions.
  • Lead Time: 3-5 days for stock; 15-20 days for custom production.
  • Shipping Terms: FOB, CIF, DDP, EXW available.

Frequently Asked Questions (FAQ)

Q: What is the difference between Gr5 and Gr23 (ELI) titanium bars?

A: Gr5 (Ti-6Al-4V) is the standard grade for industrial and aerospace use with high strength. Gr23 (Ti-6Al-4V ELI) has reduced Oxygen and Iron content, offering better ductility and fracture toughness, making it essential for medical implants (ASTM F136).

Q: Can you provide bars with h7 tolerance?

A: Yes, we offer precision Centerless Grinding services to achieve ISO 286 h7, h8, or h9 tolerances, which is ideal for CNC Swiss-style machining.

Q: Does your material meet AMS 4928 aerospace standards?

A: Yes. We can supply materials that are dual-certified to ASTM B348 and AMS 4928. Please specify “Aerospace Grade” in your inquiry so we provide the correct NDT reports and certification.

Q: Do you support third-party inspection?

A: Absolutely. We welcome inspections by SGS, TUV, BV, or your assigned inspector at our Shaanxi facility before shipment.

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HonTitan makes titanium materials that are very strong for their weight and resist corrosion very well. This makes them stable for use in aerospace, medical, chemical, and marine settings.

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